
Hanes
At PrintHabit we bring the trusted comfort of Hanes to your brand with the Youth Essential‑T (style 5480). Since 1901 Hanes has been a staple in American wardrobes, and this classic crew‑neck is a favorite for schools, sports teams, and youth organizations because it’s soft, preshrunk and built to last. You can choose from 31 vibrant colors and sizes XS through XL, with fabric options ranging from 100 % cotton to cotton‑poly blends that stay breathable and durable. Each shirt weighs a comfortable 5‑6 oz and meets sustainable manufacturing standards, so you feel good about every order. Whether you need a handful of shirts for a club or a bulk run for a fundraiser, we keep minimums low—just 24 pieces for screen printing, and flexible DTF or dye‑sublimation options with no extra minimum. Our decoration methods give you sharp, full‑color designs that won’t fade. Ready to outfit your crew with custom Hanes 5480 tees? Let’s get printing.
Our guarantee: we stand behind our print quality — a printing or adhesion defect, we’ll remake it or refund you. We print exactly what you approve, so please check spelling and artwork on your proof before you sign off.
| Size | Body Length | Sleeve Length | Across Shoulders | Chest Width (Laid Flat) |
|---|---|---|---|---|
| L | 25 | 6 1/2 | 17 1/4 | 18 |
| M | 23 | 5 7/8 | 16 1/4 | 17 |
| S | 20 1/2 | 5 3/8 | 14 3/4 | 15 1/2 |
| XL | 27 | 7 1/2 | 19 1/4 | 20 |
| XS | 18 | 4 3/8 | 12 3/4 | 13 1/2 |
• 5 oz./yd², US grown, 100% cotton, 22 singles • Ash is 99/1 cotton/polyester, 20 singles • Light Steel is 90/10 cotton/polyester, 20 singles • CVC - Charcoal Heather and Oxford Grey are 60/40 cotton/polyester, 20 singles • Pre-shrunk • Classic fit • Set-in 1x1 ribbed crewneck • Self-fabric neck tape for comfort • Double-needle sleeves and bottom hem • Quarter turned body • CPSIA tracking label compliant • Tear away label This product meets the following Sustainable Style subcategories: Sustainable Manufacturing: This product was made in a facility that is run by at least 50% renewable energy Socially Conscious Manufacturing: This product was made in a facility that utilizes the Higg Index and has implemented Level 2 practices or above, and was made by a mill that has partnered with or is accredited by the Fair Labor Association
Screen printing requires a minimum of 24 shirts, while DTF and sublimation have no extra minimum.
Yes – both single‑color and full‑color designs are supported across all decoration methods.
Typical production is 7‑10 business days after artwork approval, plus standard shipping time.
“To be successful, we must help others succeed.”
Choose the technique that fits your artwork — each links to its full method guide.
Best for bold spot colors and large runs.
Screen Printing guide →Full-color, photographic detail at any quantity.
DTF Printing guide →All-over, edge-to-edge dye designs.
Dye-Sublimation guide →Texture, metallics, and specialty inks.
UV / Specialty guide →Permanent engraving and marking on rigid materials.
Laser Engraving guide →Banners, decals, and rigid signs.
Signage guide →